Sitemap
Family Websites

 

PRAUDEN CODING SYSTEM

Why PRAUDEN > PRAUDEN Coding System

PRAUDEN Coding System

All processes from procurement of raw materials to delivery are thoroughly managed by PRAUDEN’s unique management system called “PCS (PRAUDEN Coding System).” PRAUDEN does its best to improve its quality of products and reduce customers’ costs with its transparent and systematic PCS.

null
null

Global Sourcing

PRAUDEN makes efforts to find strategic business partners who can supply quality raw materials and manages each farm through its Raw Material Purchasing Vertical System.
null
null

Purchase of Raw Materials

Purchased raw materials are delivered to processing plants in Korea, China, and Vietnam. PRAUDEN is able to comply with required delivery dates by utilizing the most suitable production base among its production lines in Korea, China, and Vietnam.
null
null

Quarantine & Quality Test

PRAUDEN conducts strict quarantine inspection and quality tests on raw materials before processing at a nationally-certified bonded zone.
null
null

Stock Control (SAP)

Cutting-edge stock control system allows PRAUDEN to systematically manage all stocks. This system allows us to thoroughly and precisely oversee the origin of down by lot, as well as the manufacturing process.
null
null

Processing & Production

Raw materials are processed in consideration of customer requirements such as down to feather ratios, fill power, and special processing specifications.
null
null

Inspection of Final Products

Down materials require professional quality management due to their characteristics. PRAUDEN ensures high-quality products by conducting quality inspections on all finished products based on requested order standard.
null
null

Delivery

Products which have passed all inspection processes are delivered to customers with detailed information. All feedback that PRAUDEN receives is reflected in the next order.
null
null

Customer Service

PRAUDEN Customer Service Team swiftly responds to customer requests such as inquiries and complaints.

Global Sourcing

.
.

As down & feather’s quality and prices depend on raw materials, it is very important to find high-quality raw materials at the right time. PRAUDEN formed strategic partnerships with suppliers of raw materials to ensure high-quality raw materials from different countries at competitive prices. Through the “Raw Material Purchasing Vertical System”, we manage every single farm and do our best to collect down & feather from animals that did not experience an abuse such as live-plucking and force-feeding.codingsystem_globalsourcing

Close

Processing & Production

.
.

PRAUDEN customizes its manufacture processes to ensure raw materials have customer-specific down content, fill power and special process specifications. In PRAUDEN, no process is outsourced as advanced down processing processes meet skilled technologies that have been honed by 40 years of expertise.

icon_codingsystem_03_01 Washing
Remove oil and fat and impurities from down & feather and disinfect them, which is the key part of down processing
icon_codingsystem_03_02 Dehydration
Dehydrating down & feather that became wet during washing
icon_codingsystem_03_03 Dry
Drying down & feather thoroughly using high-pressure steam and removing residual bacteria
icon_codingsystem_03_04 Cooling
Cooling down & feather that are heated during drying at room temperature and removing dust and impurities again
icon_codingsystem_03_05 Sorting
Sorting down and feathers and removing dust and impurities using the air sorting technique
icon_codingsystem_03_06 Mixing
Mixing down and feathers at a ratio required by the customer
icon_codingsystem_03_07 Special Process
Additional processes in consideration of customer needs such as thermal insulation, water repellency, deodorization, antibacterial performance, etc.

codingsystem_globalsourcing

Close

Inspection of Final Products

.
.

Professional quality control is required for down products. Becoming the Korea’s first down product manufacturer with an in-plant Electric Climate Controlled Conditioning Room, the IDFB-certified PRAUDEN offers one of the most exquisite testing processes that make doubly sure all customer-specific requirements are met.

icon_codingsystem_08_01 Composition
Visual inspection on composition including down cluster, feathers, damaged feathers, fiber, residues, etc. and finding composition ratio
icon_codingsystem_08_02 Specie Identification
Identifying goose down and duck down and measuring the mixing ratio using a microreader or microscope
icon_codingsystem_08_04 Fill Power
Checking bulkiness by measuring the volume of down & feather of constant weight
icon_codingsystem_08_04 Odor
Checking the existence of odor such as distinct stench of down & feather, chemicals, etc.
icon_codingsystem_08_06 Oxygen Number
Inspecting the cleanliness of down & feather by measuring a level of oxygen required for oxidizing impurities
icon_codingsystem_08_07 Oil & Fat
Inspecting if down & feather contain a proper level of oil and fat by measuring the dry weight
icon_codingsystem_08_08 Turbidity
Determining the turbidity level by eluting down & feather with distilled water in order to measure content of impurities such as dust
icon_codingsystem_08_09 Moisture Content
Measuring the moisture content of down & feathers
icon_codingsystem_08_10 Color Separation
Measuring the ratio of gray, brown, and black down & feather to white down & feather

codingsystem_qc

Close

Delivery

.
.

Korea-Vietnam-China integrated global logistics system

PRAUDEN operates a global logistics system by integrating three corporations, Korea (Cheonan), Vietnam (VINA PRAUDEN), and China (NPA) in order to simplify complex processes and provide prompt delivery. We select the most suitable corporation for the targeted delivery country and strategically operate all processes including procurement of raw materials, processing, and delivery in order to save our business partners’ time and costs.

 

Partial delivery system

We supply down in parts by considering our client’s schedule in order to reduce large-scale transportation costs and container costs.
PRAUDEN Logistics Center systematically manages the delivery of down to be shipped immediately before the manufacturing of garments. You can produce garment products with the best quality down which is sensitive to temperature, humidity, and pressure. In addition, you can utilize your warehouse more efficiently instead of having to store down.

Close

Customer Service

.
.

PRAUDEN Customer Service Team swiftly responds to customer requests such as inquiries and complaints. In particular, we operate an additional Customer Service Team in Vietnam where most of the sewing factories are located, to ensure swift customer service. We offer customers warehouse visitation, provide sample inspection results and checklists before injecting down, and deliver products in consideration of the situation of our customers. In addition, we provide a variety of customer services to provide high-quality down products.

Close